Benefits of using a machine tool monitoring system:
– Monitor machine operating status in real time, continuously without interruption.
– The data recorded is complete, accurate, objective,
– Allows displaying parameters on the LED screen for people to easily manage and monitor.
– The manager grasps the entire operation situation of the factory.
– Based on the recorded parameters to create charts, tables and reports to serve the needs of factory management.
– Synthesize and calculate the average time of breakdown of machinery and equipment, helping to manage and plan maintenance effectively.
General working mechanism of machine monitoring system:
– At machines, equipment, production lines: Equipped with sensors, depending on the characteristics of the factory, there are different sensors such as:
– Display board: usually LED panel, TV screen.. Display details about the operating status of the machine. The system can be integrated with warning lights and alarms when there is a problem.
– Monitoring and data processing system:
Data Collector: Responsible for collecting all the data from the sensor and transferring the data to the management computer.
Data Transmitter: Transfers the measured, received data to the server. The system uses 3G 4G technology that allows monitoring operations at any location without direct wiring.
Monitoring management software at the station: Display the measured data and indicators on the management computer at the station. The purpose is for officials and employees directly working at the factory to monitor and handle operations directly at the station such as switching power to equipment when the need arises.
Central monitoring management software: Used for centralized management, control and monitoring of data processing in a synchronous and general manner.
Thus, using a machine tool monitoring system is one of the indispensable needs in the 4.0 technology revolution. The system brings many practical and effective benefits, helping the factory to be managed closely, reducing costs.. and above all, improving production capacity. Contact Avani for advice and installation of the most appropriate and effective monitoring system.