Andon system monitors real-time production

Andon system is a solution to monitor the operation of the system of machines in the production line of the factory, notify and alert immediately about problems arising in the production process. From breakdowns to maintenance operations to raw material and material requirements, enhancing production control to improve efficiency, quality, and cost optimization through optimized capacity. movement of machines and workers.

      The Andon concept is initiated by Toyota in its quality control practice. Then, Andon is an indispensable concept in lean manufacturing. With Andon, we provide continuous control and warning, keep your production line running for the best quality and efficiency, overcoming the challenges of output and quality, ensuring improve the competitiveness and standard system in production.

      Andon system monitors real time production:

    1.Manage machine operation in real time:

     Real-time real-time machine error management system to help the management department monitor immediately the operation of machinery and equipment in the factory. Factors that managers capture include:

• The machine is in operation
• Machine stops working,
• The machine is under maintenance,
• The machine is faulty and the machine is correct.

     Based on the working principle of wireless transmission technology, the system displays events on the TV screen, computer or phone of the manager.

Andon system monitors real-time production

     2.Monitoring tally of quantities in real time:

Product counting and production are part of the Andon System management system developed and supplied by Avani Company. The system allows to count the output by each machine or each production line, helping the production management departments, related departments to monitor the actual output situation of each production line continuously. in the factory.

The output counting system enhances the professionalism and accuracy of management, replacing manual management with an automatic system with the following factors:

• Target output,
• Actual output,
• Standard output rate,
• The rate of unsatisfactory output, number of defective products …

Also through wireless transmission technology to display on the screen of the TV, computer, phone of the manager and integrate into the management software being used in the factory.

Through the Andon system, the manager can both exploit and operate on the spot, while allowing the statistics of the events happening in the production process of the machine thanks to the automatic saving and reporting system. From there, offer solutions to reduce the performance of machines, equipment and workers.

Currently, the Andon system is widely used in the manufacturing plant and brings many high efficiency. Help save costs, time and help managers quickly grasp operational information in real time to provide quick and effective handling plans.