The high-tech manufacturing industry currently uses a lot of machines with highly automated technology. The machines have the nature of operating independently with its own specific features. So, what solution allows us to be able to effectively centralize and control all machinery and equipment in the factory on a regular and continuous basis?
In practice in many factories, machine-operating system monitoring is shown in an updated manual information panel. This information board presents a list of machines and operating status, the manager must regularly update the operating status of the system of machines in a way to change the symbolic mark of each machine – how to do it. can follow the specific convention of each factory.
Andon System – is an effective solution for visual production status information display. The machines will be attached sensors, updated information about the operating status, send information to the central system for instant updating on the automatic monitoring tables. At the same time, the system allows the most accurate monitoring of actual machine operating times, making it easy for managers to calculate performance, operational productivity and figure indicators. into the most effective way to exploit equipment.
The automatic machine operation monitoring system initially only monitors the running / stop status, displays instant information and calculates the performance based on the initially set up running plan. At a higher level, the system through sensors will connect more deeply to the controller, recording information about machine speed, production status of each product code, actual output, quantity. and specific fault / failure product status, if any .. to calculate the running time, engine productivity and product quality. Purpose provides information to operators who operate equipment in an overall and rapid manner, allowing to measure the efficiency of production.
Automatic machine operation monitoring system – Andon system has the characteristic of only getting information, so the connection to current machinery and equipment of the plant at any level does not affect the operating system. machine controls and controls. The machine system is always ensured in terms of operation and production data safety.
In the era of Industry 4.0, along with the development of connection technology, Andon system allows the implementation of many effective wireless connection solutions in industrial production environment such as Bluetooth, Zigbee technology … this helps for quick and easy construction and installation without affecting the existing infrastructure and communication of the plant.
Automated operation monitoring – wireless Andon systems are indispensable trend in the application of production automation applications. Avani is proud to be one of the pioneers of the trend, providing suitable production monitoring and management systems to help each factory fully exploit production productivity and improve competitiveness. painting on the market.