iAndon Call – professional andon system in industrial manufacturing

In industrial manufacturing, ensure information exchange smoothly and minimizing downtime due to incidents are most important. The professional andon system iAndon Call has provided great support for this work.

For large-scale production plants with a lot of machines and labor, maintaining communication and updating information is very difficult in the traditional way. In addition, professional support staff such as maintenance, engineering, quality … need to be streamlined, so it is flexible and troubleshooting at the right place at the right time. So, which scenario does an incident occur?

For example, when a worker at work station number 8 of line C has a machine problem, the sequence of steps will take place according to the following scenario:

• The worker have overall check takes about 1 minute.
• Then, the worker decided to call for help from the Line Leader. How to notify the leader? It takes about 30 seconds to call or find him who is going somewhere, and then after 30 seconds a leader is present.
• When the Leader came, they discussed for about 30 seconds, together considering 1 minute.
• Because the Line Leader cannot solve it himself, he has to call for support from the Maintenance Department. After searching and connecting, it took 3 minutes for the Maintenance staff to reach the work station
• Maintenance processing are completed after 6 minutes
• So the total time the machine stops is 12 minutes 30 seconds.
• It was a terrible waste of time, if That is uptime, we can make tens or hundreds of products or semi-finished products. Therefore, iAndon Call solution helps to optimize this waste.

With the application of iAndon Call system, workers will immediately report the issues, problems to Leaders. When Line Leader needs support, the Maintenance staff immediately identifies and moves. This optimization saves 50-60% of the time wasted on stopping production. That helps improve the productivity and labor efficiency of workers and machines.

Wireless technology makes deploying the system quickly, flexibly and easily customizable, easy to maintain, change the layout, and ensure effective aesthetics. The system will be deployed in accordance with each scale, each production characteristics of industries, thereby building a complete information collection system, which helps monitoring and manage in real time, build a production management reporting system, calculation of indicators and KPIs for each employee or machines, helping to adjust the process, optimize production to promote increasing efficiency.

iAndon Call – professional andon system is the first step and most effective application in industrial manufacturing, helping the factory to boost production, improve competitiveness, quality of customer service, and develop businesses strong and sustainable. Please contact us to get the most specific and effective advice for your factory.