When it comes to the phrase "Automation", most of us immediately think of automatic machines, automatic lines or industrial robots used in processing, assembling, testing or packaging products... Very few people think about automatically monitoring production – a process that needs to be continuously updated and properly adjusted, which plays a role in determining the production capacity of the whole factory. Avani's iAndon Monitoring CNC manufacturing machine monitoring management system is a production monitoring system that is being interested and applied by investors.
The CNC machine tool production monitoring system in modern production is an important improvement and breakthrough in the production process, replacing the traditional form of monitoring that mainly relies on handwritten tables, shapes and forms. manual information submission method with greater accuracy and objectivity.
Manual production monitoring systems are becoming increasingly ineffective because of their slow recognition and response to incidents, changes and errors, are labor intensive, and become difficult to control when large scale production. Automated production monitoring systems are increasingly being considered for applications because of their ability to update data automatically, quickly and accurately. In which accuracy and speed are decisive factors for the high efficiency of the monitoring system for the factory.
iAndon system includes
- The buttons, the sensor system receives information…
- The information received from the system is brought to the common server by wired connection, wireless bluetooth, wifi… and processed by the software of iAndon Monitoring
- Through digitized algorithms, the parameters of the production process will be collected, synthesized, screened and rendered in the form of a spreadsheet, a chart on the production board, and an LCD screen. . Create reports by graph, export reports (output by stage, total output, incident report, report each position on the production line …) according to the needs of the user.
The devices of the production monitoring system are installed on the production processes and operate in real time, so the system will promptly warn of interruptions related to the next production process. workers or managers that the production line has problems, out of production materials, faulty machines… A simple production display panel in the system will show the finished product quantity and production target. output for supervisors and operators to actively grasp the status of ongoing production activities.
The iAndon Monitoring system can help managers monitor production remotely and integrate with other software being used by the factory.
Benefits of using iAndon Monitoring system:
- The system displays actual production output and production targets continuously and intuitively for real-time monitoring and comparison with the most up-to-date, honest and objective results.
- Support workers and managers to monitor product production productivity, helping them to be more proactive in completing the set product goals. Proactive and flexible in adjusting production plans to keep up with schedule.
- The iAndon Monitoring system gives instant results to help all parts in the line and departments in the factory stay in touch. Closely linking the production area with the warehouse, materials and business departments; from there, propose a plan to improve the productivity and quality of manufactured products.
- Andon light system, production plate, LED screen to visually display warnings at important locations so that managers can locate errors quickly and effectively, saving time.
- Information about the production process will be fully recorded on the system so that it can be reported and printed. Long storage time, high level of security, reliability and accuracy.
- The system is built and applied in many different manufacturing industries such as: processing, packing classification, mechanical processing, electronic assembly line, electrical machinery, automobile and motorcycle assembly, garment. , mass production … and depending on the needs of each factory.
- The monitoring system is connected via wired and wireless Internet, making remote operation less cumbersome and more efficient.
Thus, the application of the iAndon Monitoring CNC machine tool monitoring system is a worthy investment for joining the factory’s 4.0 automatic production platform. Avani is proud to be one of the pioneers in deploying and accompanying manufacturing factories in production supervision.